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The Jute Industry: From Seed to Finished Cloth

Chapter 5 MILL OPERATIONS

Word Count: 1685    |    Released on: 01/12/2017

" i.e. qualities, in a convenient manner, and in a store or warehouse from which any required

a definite quality and colour of material. In much the same way, the term "batching" is used in the jute industry, although it will be seen shortly that a more extensive use is made of the word. A "batch," in its simplest definition

t reference to quality and colour, they actually represent some particular firm or firms of balers or merchants. At other times, the batch of 5 to 10 bales may be composed of differe

rticular batch. For example, to refer to a simple differentiation, the yarn which is to be used for the warp threads in the weaving of clo

average quality may be produced. The same class of yarn is expected at all times of the year, but it is well known that the properties of any one mark may vary from time to ti

and those mentioned on the batch-ticket must be rigidly adhered to for one particular class of yarn; if there is any chance of one kind running short, the condit

f baling, is subjected to such a high hydraulic pressure, the bale presents a very solid and hard appearance, see Fig. 7, for the various so-called "heads" of fibre have been squeezed together and forced into a very small bulk. In such a state, the heads are quite unfitted for the actual batching operation;

place in this first selection of the heads of jute, the faulty handling may affect subsequent operations in such a way that no chance of correcting the defect can occur; it should be noted at this stage that if there are slight variations of any kind in the fibres, it is advisable to make special efforts to obtain a good average mixture; as a matter of fact, it is wise to insist upon a judic

BALE

essrs. Urquhart, L

pair of feed rollers from which they are delivered to two pairs of very deeply-fluted crushing rollers or breakers. The last pair of deep-fluted rollers is seen clearly on the right in the figure. These two pairs of heavy rollers crush and bend the compressed heads of jute and deliver them in a much softer condition to the delivery sheet on the right. The delivery sheet is an

and designed from the Butchart patent is illustrated in Fig. 9. It differs mainly fr

ey force themselves into the hard layers of jute, and, in addition to this action, the heads of jute have to bend partially round the larger roller as they are passing between the rollers. This double action naturally aids in opening up the material, and the machine, which is both novel

BALE

Messrs. Charles P

ne are placed similarly to the corresponding parts of the machine illu

uch a condition that the operatives can split th

e, and then pass them to the batchers, who split them. The most suitable size of pieces are 2-1/2 to 3 lbs. for a piece of 7 feet to 8 feet in length, but the size of the pi

haps be much easier to understand the process of unravelling an apparently matted and crossed mass of fibre. As the loosened head emerges from the bale-opener, Figs. 8 or 9, it is placed over the operative's arm with the ends of the head hanging, and by a sort of intuition

according to the method by means of which the necessary amount of oil and water is to be added for the es

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