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Getting Gold

Chapter 6 GOLD EXTRACTION

Word Count: 7146    |    Released on: 06/12/2017

divided into four classes, namely, washing, amalgamating with mercury, chlorinating, cyaniding and other leaching processes, and smelting. The first is used in alluvial gold and tin workings an

g generally is a process whereby metals are first changed by chemical action into their mineral salts, as chloride of gold, nitrate of s

ut as a general rule the science of metallurgy is but very superficially grasped even by those whose special business it is to treat ore bodies in order to extract t

article written by Mr. F. A. H. Rauft, M.E

ve a return according to assay, and I have never known any mine where some of the precious metals could not be found in the tailings or slag. The Germans employ hundreds of men in working for zinc which produces some two or three per cent to the ton; here the same percentage of tin could hardly be made payable, and this, mark you, is owing not to cheaper labour alone, but chiefly to the labour-saving appliances and the results of the researches of such gigantic intellects as Professor Kerl and many others, of whom we in this country never even hear. Go into any of the great mining works of central Germany, and you may see acres covered by machinery ingeniously constructed to clean, break, and sort, and ultimately de

his unsatisfactory state of things, and I hope before long that we shall have none but qualified certificated men in our mines. In the meantim

is one of the most widely disseminated of the metals, and man, so soon as he had risen from the lowest forms of savagery, began to be att

of the rivers from which portions of the gold supply of the old world was derived are still washed over year after year in exactly the same manner as was employed, probably, thousands of years ago, the labour, very arduous, being often carried on by women, who, standing

character, and the bulk of this has to be puddled and so disintegrated before the actual separation of the gold is attempted in the cradle or dish. This is done in the tub by constantly stirring with a shovel, and changing the water as it becomes charged with the floating argillaceous, or clayey, particles. The gravel is then placed in the hopper of the cradle which separates the larger sto

and has a fall of 1 inch to a foot. An iron screen is placed at the lower end where large stones are caught, and below this screen is the riffle box,

han with the cradle, which it superseded. Of cou

signs of some permanency, a puddling machine is constructe

that of a fireman's hose. The "Monitor," as it is sometimes called, is generally fixed on a movable stand, so arranged that the strong jet of water can be directed to any point by a simple adjustment. A "face" is formed in the drift, and the water played against the lower portion of the ledge, which is quickly undermined, and falls only to be washed away in the stream of water, which is conducted through sluices with riffles, and sometimes over considerable lengths of amalgamated copper plates. T

is found most effective on one mine will often not answer in another. Much also depends on the proportion of gold to the ton of rock under treatment, as the most scientific and perfect processes of lixiviation hitherto adopted will not pay, even when all other conditions are favourable, if the amount of gold is much under half an ounce to the ton and even then will leave but a very smal

our of the stamper-battery, for the reason that though it may be slower in proportion to the power employed, it is simple and not liable to get out of order, a great advantage when one has so often to d

constrained to admit that my opini

new era in the scientific progress of mining. One is the

uble, but also in providing an automatic, and therefore extremely cheap, mode of water-raising and supply, which in simplicity is thus far unexampled. Atmospheric pressure alone is relied on. The well-known process of the syphon is the basis, but with this essenti

han the outlet leg, and is provided at the bottom with a valve or "clack." The outlet leg has a tap at its base. At the apex are two

o the rapid automatic opening and shutting of the valve in the first chamber about 45 per cent

ing like what is claimed for it, its value can hardly be calculated. After a carefu

first point of atmospheric pressure to be attained. In this way the unwatering of mines may be ver

ial momentum, and which evolves a force of 6000 lb. against the tire, which is only 30 inches in diameter. For hard quartz the size should be increased by at least 6 in

e material to be operated on is comparatively soft, but does n

an automatic feeder is essential. For that matter both are almost essential for an ordinary stamper battery,

rock breaker, self-feeder and steam pump. A five-foot mill under favourable

wet or dry working, but are specially suited only for ores when the gold is fine and evenly distributed in the stone. The trituration is effected by revolving the stone in

ant instances of bungling in the latter respect. Shafts are often sunk on the wrong side of the lode or too near or too far away therefrom, while insta

rom the centre of direction it is almost impossible to check mistakes of this description, caused by the ignorance or over sanguineness of the mine superintendent, and they are ofte

rumps." It might be paraphrased for mining thus: "When in doubt about machin

ying 5 or 6 oz. of gold to the ton but badly circumstanced as to distance, mountainous roads, lack of wood and water, in some cases a ple

, when possible, the slope of a hill which consists of

or of using water as a motive power, are so great that it is very often desirable to construct a tramway of considerable length, when, by so doing, that power can be utilised; hence most

the appliances above the flood-level. If the water in the stream is not sufficient to carry off the tailings, the battery should be placed at such a height as to leave sufficient slope for tailing

mode of dry treatment is established. If it can be possibly arranged the water should be brought in by gravitation, and first cost is often least cost;

e done by means of steam from the boiler led through the feed tanks; but where the boiler power is not more than required, waste steam from the engine may be employed, but care must

he water from house roofs. Also tailings pits should be made, in which the tailings and slimes are allowed to settle, and the cleared water is pumped back to be again used. These pits should, where practicable, be cemented. It is usual, also, to have one or two tailings dams at different levels; the tailings are run into the upper dam, and are allowed to settle; the sli

s better for many reasons to use automatic ore feeders. Of these the best two I have met are

y degree of consistency which may be found desirable, and thus the process of amalgamation will be greatly facilitated. The only objection which can be urged against the automatic feeder is that the steel points of picks

eld of 1 1/2 to 2 dwt. a ton, and crushing with water power, have actually yielded large profits. On the other hand, mines which have giv

largely depend on the position of your machinery. One good rule is to get your crusher as reasonably high as possible, as it is cheaper to pump your feed water a few feet higher so as to ge

s are solid and strong. A very large number of the failure

h his stampers. The log was laid in a little cement bed which, when the battery started, was not quite dry. The effect was comical to eve

ether, and the "box" or mortar is bolted to them. The horizontal logs to carry the "horses" or supports for the battery frame should also be of good size, and solidly and securely bolted. Th

f your rock, as does also the height for the drop. I have usually found that with medium stamps, say 7 to 7 1/2 cwt. with fair drop and lively action,

esult will be the number of feet-lbs. per minute; divide this by 33,000 which is the number of feet-lbs. per minute equal to 1 h.-p. and the result will be the h.-p. required. Thus if a stamp weighs 800 lb. and you have five in the box, and

estimated at about 1 ton per stamp. Medium weight stampers, including shank cam, di

perienced believe. For instance, "mullocky" lode stuff, containing much clayey matter or material carrying a large percentage of heavy metal, such as titanic iron or metallic sulphides, will need a larger quantit

, and nothing but careful experiment will enable the battery manager to decide this most important point. The American slotted screens are best; they wear better than the punched gratings and can be used of finer gauge. Wove

then the fall must be steeper. A fair average drop is 3/4 inch to the foot. Be careful that your copper tables are thoroughly water

s of coarse blanket, green baize, or other flocculent material, intended to arrest the hea

ory concentrator at best, and is giving place to

ping table with water, the gold being retained in the riffles. In these the material would probably be mechanically agitated. Although for its era ingenious it will be plain to practical men that if the gold were fine th

then run the pulp into pans, where it is concentrated. The concentrates are calcined in a common reverberatory furnace, and afterwards amalgamated with mercury in a special pan, the results as to the proportion of g

d of silica, consequently there would be a great waste of power in triturating the whole of the stuff to what, with regard to much of it, would be an unnecessary degree of fineness. I am of opinion that in cases such as this

reducing agents than stampers, as with them the bulk of the ore can be broken

er must be carefully regulated; neither so much must be used as to carry the stuff off too quickly nor so little as to cause the troughs and plates to choke. In cold weather the water may be warmed by passing the feed-pipe through a tank

liest possible stage; therefore, if you are treating clean stone containing free gold, either coarse or fine, I advise the use of mercury in the boxes, for the reason that a considerable proportion of the gold will be caught thereby, and settling to the bottom, or adhering to amalgamated plates in the boxes, where such are used, will not be afterwards affected by the crushing action, which might otherwise break up, or "flour," the mercury. On the

with mercury. Unless the quartz is very clean, and, consequently light, I am opposed to the form of stamper box with mercury troughs cast in the "lip," nor do I think that a trough under the lip is a good arrangement, as it usually gets so choked and covered with

e up under the lip. The effect of this arrangement is that the pulp is dashed on the plate by the falling water, and the gold at once coming in contact with the mercury beg

inside at 4 in. apart, and into these are fitted nine square perforated copper plates, having about eighty to a hundred 1/4 in. holes in each; the perforations should not come opposite each other. These plates are to be amalgamated on both sides with mercury, in which a very little sodium has been placed (if acid ores are being treated, zinc should be employed in place of sodium, and to prevent the plates becoming bare, if the stuff is very poor, thick zinc amalgam may be used wi

lates, and "scaling" same when it is desired to get all the gold off them, t

ushing, in your own battery, the amalgam-except, say, at half-yearly intervals-should be rem

e by the mine blacksmith from an old flat file which is cut in half, the top turned over, beaten out to a sharp blade, and kept shar

ing" plates will be foun

ry than in treating the amalgam, as the object in the one case is more to cleanse the metal of impurities than to save gold, which will for the most part have been extracted by squeezing through the chamois leather or calico. A good strong heat may therefore at once be applied to the retort and continued, the effect being to oxidise the arsenic, antimony, lead, et

m, much care and at

e discharge pipe, the consequence being a loss of amalgam or the possible bursting of the retort. Next, be careful in applying the heat, which should be done gradually, commen

ner graphically put it, was "as black as the hind leg of a crow," and utterly unfit for smelting, owing to the presence of base metals. Some time after this I was largely interested in the Blackborne mine in the same district when a similar trouble arose. This I succe

PARATING GOLD FR

f 119 oz., which yielded only 35 oz. 5 dwt. standard gold, and one of 140 oz., which gave 41 oz. 10 dwt. The gold smelted on the mine was nearly as bad proportionately. Thus, 128 oz. smelted down at the Mint to 87 oz. 8 dwt. and 109 oz. to 55 oz. 10 dwt. The impurity was principally iron, a most unusual thing in my experience, and was due

on FeCO3 2.76 g

cium CaCO3 7.61

ium CaSO4 81.71

um CaCl2 2797.84

sium MgCl2 610.13

e of So

Cl 5072.65 gra

r 8572.70 = 19.5

sea. The effect of using a water of this character, as I have previously found, is to c

o impure as almost to make it impossible to smelt properly. I found the same result on first retorting, and after a number of experiments which need not be recapitulated though some wer

hs of a grain of gold was retorted from this expressed mercury. The residue, in the form of a dark, grey, and very friable cake, was powdered up between the fingers and retorted, when it became a brown powder; it was afterwards calcined on a flat sheet in th

he amalgam goes into the retort in the form of powder, thus preventing the slagging of the iron

and thus remove all the iron, but in a large way this would be too expensive, and my labora

as in this way afterwards

who do not understand the chemi

carbonate

arbonate o

sulphate

chloride

hloride of

de of sodium,

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